Case Study

Ignition Edge Software for Data Redundancy on a Thermal Oxidizer:

Problem faced:

The client was dealing with substantial potential data loss risks during network downtimes in their Regenerative Thermal Oxidizer (RTO) control room. Their existing data storage solutions were outdated and insufficient for ensuring continuity and redundancy during network disruptions. This gap in their system put their operational data at risk and could potentially impede their ability to analyze and troubleshoot issues. The overall operational efficiency was being significantly impacted due to this problem.

AFI Systems solution:

AFI Systems came up with a solution involving the installation of an Ignition Edge PC and a monitor for local data storage within the RTO control room. The goal was to introduce a data redundancy system capable of storing up to a week of operational data on the edge PC if communication with the local server was lost. This would guarantee access to essential information even if the network link went down.

The project scope included:

Installation of an industrial PC and monitor in the RTO control room.
Implementation of Ignition Edge Core and Sync Services Licenses on the PC.
Set up of data logging on the local PC to record all necessary data and assure proper backup.

Results:

The introduction of the Ignition Edge PC and monitor provided a robust data redundancy solution for the client. In the face of network downtimes, the system ensured continuous data availability for up to a month. This mitigated the risk of data loss and enabled uninterrupted access to critical operational data, promoting consistent analysis and troubleshooting.

Furthermore, by duplicating the control room screen on the local PC, monitoring and control became more efficient, thereby boosting the overall operational efficiency within the RTO control room. Not only did this solution solidify the client's data infrastructure, but it also significantly improved their capacity to maintain and manage operations, even during network disruptions. This project was a testament to AFI Systems' ability to provide tailored, efficient solutions to complex problems, enhancing operational efficiency and resilience.

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