Case Studies
AFi Systems
Case Studies
Allen Bradley SLC500 1746Ni8 Service Call
AB SLC 500 PLC: Rapid Response and Expertise Save Production Line for Out-of-State Stainless Sheets Manufacturer ...
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Firefly Thermal Hot Wire Selvedge Cutter for Weaving Machines
A leading manufacturing company specialized in producing plastic-based fabrics, thin polystyrene sheets, and plastic films approached us with the challenge of improving...
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Training for Maintenance Technicians on Allen-Bradley SLC500 PLC
First-line technicians working with SLC 500 Programmable Logic Controllers (PLCs) within various industrial applications were encountering difficulties with...
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Extruder Line Temp Control
The customer operates a plastic extrusion production line that has inefficiencies due to outdated components in their extruder drive zone...
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Ceramics Hot Press Control Panel Retrofit
The customers needed a reliable control panel for their Hot Press machine . Additionally, certain components of the old system were no longer viable or available...
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Ignition Edge Software for Data Redundancy on a Thermal Oxidizer
The client was dealing with substantial potential data loss risks during network downtimes in their Regenerative Thermal Oxidizer (RTO) control room...
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Custom Cable Harness Assembly
This case study focuses on a customer who needed to reduce the cost of manufacturing conduit assemblies while also addressing the ergonomic challenges faced...
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Mobile Equipment Inverter/VFD Repair
A manufacturer of bus climate control systems was faced with repairing over 150 Parker SSD inverter drives responsible for powering...
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USS Emory S. Land Parker VFD/Inverter Repair
The USS Emory S. Land shipped to AFI Systems from their current dock in the Pacific a 460V, 350HP Parker 890 Series inverter...
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Plastic Injection Molding Machine Repair
Through a combination of testing with our end-to-end board testing system and individual component testing, the technician was able...
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On Site Service of ABB Robot Case Packing System
This customer is a fast-growing specialty Yogurt manufacturer faced with rising supply demands from their grocery customers who are selling...
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Palletizing Robot With No Safety Cage
Already running 24/7 the customer was faced with a difficult task to increase their production output. Increasing output safely would have been difficult to do...
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Emergency Breakdown Solution for Food & Beverage Packaging Line
This large plastics processing company produces a variety of packaging for food and beverage customers. Part of the control panels in one of their injection mold...
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Extruded Plastic Strapping Winder Repair
Our customer was heavily reliant on a 30-year-old Japanese strapping winder where the control PCB had a faulty integrated circuit which had been...
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Emergency Field Service on Donut Production Line
Field service call to quickly get our custom in the doughnut business back up and running. Producing large quantities of doughnuts, up time is extremely valuable to our client...
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Candle Factory Materials Handling Robot Cell
Automation system designed and installed by AFi Systems that greatly increased production for this candle factory, allowing them to keep up with increased demand...
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Obsolete Product Sourcing
Our customer produces high tech conveyors and conveyor rollers. One of their production lines was shut down because of a safety relay which had faulted. The OEM no longer...
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