AFi Systems

Case Studies


AB SLC 500 PLC 1746-Ni8
Repairs

Allen Bradley SLC500 1746Ni8 Service Call

AB SLC 500 PLC: Rapid Response and Expertise Save Production Line for Out-of-State Stainless Sheets Manufacturer ...

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AFI Systems FireFly hot wire thermocutter
Products

Firefly Thermal Hot Wire Selvedge Cutter for Weaving Machines

A leading manufacturing company specialized in producing plastic-based fabrics, thin polystyrene sheets, and plastic films approached us with the challenge of improving...

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Allen-Bradley SLC500 Training
Training

Training for Maintenance Technicians on Allen-Bradley SLC500 PLC

First-line technicians working with SLC 500 Programmable Logic Controllers (PLCs) within various industrial applications were encountering difficulties with...

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extruder line temp control
Engineering

Extruder Line Temp Control

The customer operates a plastic extrusion production line that has inefficiencies due to outdated components in their extruder drive zone...

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hot press control panel
Engineering

Ceramics Hot Press Control Panel Retrofit

The customers needed a reliable control panel for their Hot Press machine . Additionally, certain components of the old system were no longer viable or available...

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ignition enhanced data redundancy project
Engineering

Ignition Edge Software for Data Redundancy on a Thermal Oxidizer

The client was dealing with substantial potential data loss risks during network downtimes in their Regenerative Thermal Oxidizer (RTO) control room...

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manufacturing conduit assemblies
Engineering

Custom Cable Harness Assembly

This case study focuses on a customer who needed to reduce the cost of manufacturing conduit assemblies while also addressing the ergonomic challenges faced...

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parker mb2 motor controller
Repairs

Mobile Equipment Inverter/VFD Repair

A manufacturer of bus climate control systems was faced with repairing over 150 Parker SSD inverter drives responsible for powering...

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circuit board control panel front
Repairs

USS Emory S. Land Parker VFD/Inverter Repair

The USS Emory S. Land shipped to AFI Systems from their current dock in the Pacific a 460V, 350HP Parker 890 Series inverter...

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circuit board control panel front
Repairs

Plastic Injection Molding Machine Repair

Through a combination of testing with our end-to-end board testing system and individual component testing, the technician was able...

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working on robot at dairy manufacturer
Field Service

On Site Service of ABB Robot Case Packing System

This customer is a fast-growing specialty Yogurt manufacturer faced with rising supply demands from their grocery customers who are selling...

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packaging safety sensors on production line
Engineering

Palletizing Robot With No Safety Cage

Already running 24/7 the customer was faced with a difficult task to increase their production output. Increasing output safely would have been difficult to do...

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allen bradley 1756 CNB communications module
Products

Emergency Breakdown Solution for Food & Beverage Packaging Line

This large plastics processing company produces a variety of packaging for food and beverage customers. Part of the control panels in one of their injection mold...

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packaging machinery case
Repairs

Extruded Plastic Strapping Winder Repair

Our customer was heavily reliant on a 30-year-old Japanese strapping winder where the control PCB had a faulty integrated circuit which had been...

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doughnut peddler blender
Field Service

Emergency Field Service on Donut Production Line

Field service call to quickly get our custom in the doughnut business back up and running. Producing large quantities of doughnuts, up time is extremely valuable to our client...

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candle factory robotic automation
Engineering

Candle Factory Materials Handling Robot Cell

Automation system designed and installed by AFi Systems that greatly increased production for this candle factory, allowing them to keep up with increased demand...

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Pilz safety relay Interroll
Products

Obsolete Product Sourcing

Our customer produces high tech conveyors and conveyor rollers. One of their production lines was shut down because of a safety relay which had faulted. The OEM no longer...

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